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Read on to discover new thermal technologies that
JMC's engineering team has designed. Contact
us today if you would like more information about the following
projects.
Maximum
Power Blower Coming Soon
JMC's engineering team is working on an extremely
powerful blower that will be an ideal solution for server applications.
Production samples will be available in mid-February. Click on the
link to the left to view a fan curve of this new blower.
- 45 CFM
- 5000 RPM
- Maximum Static Pressure of 3 inches of water
- 2.5 Amps at 5000 RPM
Introducing JMC's
Advanced 80x38mm Vane Axial Fan
The JMC 80x38 vane axial fan will produce about 110 CFM
at 7000 RPM in free air and has a maximum static pressure of 0.9
inches of water. The current is approximately 1.3 amps at 7000 RPM.
Production samples will be available in March 2005.
Advanced Graphics Card
Low Profile Cooler
JMC
introduces a new and advanced graphics cooler with the thermal features
listed below. To view a full size product shot, click on the small
icon to the right.
- Copper folded fin heatsink with copper base
- Approximate weight 400 g
- Designed to cool 100 watts of total thermal power on a graphics
card
- Integrated high performance blower can be PWM contolled to improve
acoustics
- Robust attachment to graphics card ensures reliable thermal
interface with board level devices
PWM-Z Fans Stop
Spinning at Low Duty Cycles
JMC
introduces a new type of PWM fan design that completely eliminates
fan noise. PWM-Z fans offer Computer OEMs and motherboard manufacturers
the ability to completely shut off the fan at low duty cycles, as
opposed to idling the PWM fan at low speed, thus completely eliminating
fan noise and vibration, saving power, and extending the life of
the fan.
The idle speed of a conventional PWM fan is very
low but constant as shown in Figure 1 of the attached drawing. Figure
2 shows the new PWM-Z duty cycle curve that completely turns off
the fan at low duty cycles. With the introduction of the PWM-Z,
JMC is the first supplier to match 2 types of PWM designs specified
in the microelectronics computer industry. Please reply to this
newsletter for more information and to set up a meeting with our
engineering staff.
PWM-Z fans are available from JMC in the following
form factors:
New
Cooling Solution for Intel® P4 Socket T (LGA775 pin package)
JMC is proud to introduce a copper core micro-forged
cooler solution that meets
the Intel® P4 Socket T 775 pin package thermal requirements
of 0.29 C/W. This active solution contains a top mounted PWM 92x25mm
fan that spins at 4000 RPM. The top mounted fan is suspended above
the heat sink, and the heat of the cooler is not directly transmitted
to the fan therefore increasing the life of the fan. The fan assembly
mounts to the heat sink assembly using standard screws, eliminating
the need for gluing or clipping the fan onto the heatsink. Engineering
prototypes are available upon request.
To learn more about this new cooler, contact
us today.
120x38mm
Fixed Vane "Digital" Micro Controller Fan
JMC launched final testing of the new 120x38mm
fixed vane Micro Controller "DIGITAL" fan. Currently the
120x38mm fixed vane DC fan performs at a fixed speed of 4300 RPM's
producing 200 CFM at 1.0 Inch of water. The new JMC "Digital"
fan is programmable within the fan by micro-code firmware and includes
a soft start algorithm that prevents high start-up spike currents
without any added circuits and without any added cost. The soft
start feature achieves full speed in only 5 seconds and is a vital
requirement for high performance air moving devices and chassis
with multiple fans. Our future plan roadmap includes adding digital
PWM features to this fan size family with continually improved performance.
To learn more about this new digital fan design,
contact
us today.
Intel®
Xeon Processor with 800 MHz Front Side Bus: Low Cost Thermal
Solution
JMC now offers the only all Aluminum thermal solution
for the Intel® Xeon processor. The JMC Turbo Phoenix 70
uses a very high-speed 6600 RPM fan, meets the stringent requirement
of 0.29 C/W, and is priced under $14.95 USD. The Turbo Phoenix 70
is ideal for weight conscious applications, weighing only 389 grams.
PWM fan speed control is available upon request.
80x38mm
Fan Roadmap
Tubeaxial
- 6500 RPM, 80 CFM, 0.80 PS Inch of wg
- Available Q1 2004
Fixed Vane
- 5800 RPM, 80 CFM, 0.75 PS Inch of wg
- Available Q1 2004
Tubeaxial High Performance
- 8000 RPM, 100 CFM, 1.20 PS Inch of wg
- Available Q2 2004
Fixed Vane High Performance
- 7000 RPM, 100 CFM, 1.20 PS Inch of wg
- Available 2Q 2004
Lead
Free Status
The Restriction of Hazardous Substances in Electrical
and Electronic Equipment (ROHS) Directive aims to protect human
health and the environment through the restricted use of certain
hazardous substances.
JMC is currently able to produce lead-free and
cost efficient RoHS compliant fans in advance of the ROHS deadline,
which is July 1, 2006. However, additional cost may be incurred.
Please contact our
Sales-Department for further information.
To learn more about the EU RoHS transition,
CLICK HERE to download the PDF paper with Timeline.
Head
Acoustics Chamber Implemented in JMC Austin Design Center
JMC is in the process of implementing a new head acoustics chamber
in the Austin Design Center that will be available for acoustics
testing by the 1st quarter of 2004. The new anechoic chamber provides
a free-field environment for the measurement of hemispherically
radiated sound waves emanating from air moving devices. With the
chamber, JMC can precisely measure rating sound output and provide
directivity information to customers.
Ideally suited for sound diagnosis, analysis, and
design of fu ture products, the acoustic chamber will also arm
JMC with improved:
- Sound and Vibration Analysis
- Sound Quality
- Sound Design
- Product Development
- Quality Control
Low Cost
Fan Speed Control with PWM-Direct Drive Design
JMC now offers customers a low cost solution to
fan speed control with our new 4-wire fan that is compatible with
the ADI thermal management chip. PWM-D (PWM-Direct) is a patent
pending direct drive circuit where the fan signal switches the motor
directly utilizing the ADI chip. This design offers the benefits
of a pulse width modulated fan without the added cost. Moreover,
PWM-D fans can operate at frequencies above 20KHz which is above
human audible. Click
here to view a demonstration of PWM-D technology
60x38mm
DC Fans
JMC is developing two new designs of a high performance 60x38mm
DC fan.
60x38mm 2-Stage, Fixed Vane Fan Specs:
- 8500 RPM
- 54 CFM
- 0.9 In. H20
- Samples Available Now
-
Download Technical Drawing
60x38mm Counter Rotating, Dual Blade Fan Specs:
- 7600 RPM
- 55 CFM
- 1.25 In. H20
- Available Q1 2004
Low Profile
Active Heatsink Ideal to Cool Graphics Card
JMC has designed a low profile cooler that is
particularly useful for tight spaces or space constrained designs.
This is an ideal solution for cooling graphics chips as it exhibits
a low profile suitable for installation in the limited space between
expansion slots.
- Embedded 60x10mm DC Fan
- 4200 RPM
- 33 dBA
- 16.6 CFM in Free Air
- 0.22 A
- 0.78°C/Watt
- Custom Retention Mechanisms
Blade Geometry Tools
JMC's blade geometry tools enable our engineering
team to simulate blade designs so that we can accurately predict
fan performance. By relying on numerical simulation, our designers
can predict the performance characteristics of new and existing
fan designs, allowing systems to be optimized at a much lower
cost than traditional design methods.
Blade geometry simulation will allow us to modify
the geometry of the design, PQ curves, torque requirements, flow
rate, rotational speed, and more, in order to design the most
optimal air moving device and build samples that meet our customer's
requirements.
4-Wire PWM for Cost Reduction
JMC offers customers a cost reduced 4-wire PWM
fan that uses the PWM signal to directly drive a circuit to the
motor coils. This results in 0 RPM when the duty cycle is below
5~8%, initial rotation when the duty cycle is more than 10%, and
full speed when the duty cycle is at 100%. The frequency of the
PWM signal needs to match the motor characteristics and is normally
within the 30~80 HZ range.
- Reduced electronics
- Low-cost fan controller chip
- One PWM fan model will replace many models of the same custom
designed speed control fan
Download JMC's white paper "Application of PWM control" by
clicking here.
High Performance, Dual Blade 40x50x38mm Fan
JMC's 40x50x38mm is a dual-impeller, dual-motor fan engineered
with redundancy to protect against fan failure and increase the
fan performance. As a result, the 40x50x38mm fan offers a 90%
improvement in CFM and PQ curve in comparison to a similar size
single blade fan. Samples of the 40x50x38mm will be available
to customers in May.
40x50x38mm 12V DC
10,000 RPM
21 CFM
43 dBA
0.32 A
Also available in 40x50x32mm 12V DC
High Performance Blower
JMC is working closely with customers to find
the most efficient method for optimizing blower design parameters
without increasing manufacturing costs. Advanced air-impeller designs
allow JMC to offer high-powered, low cost blower solutions to customers.
The 97x94x33mm blower is the first in a full line of high-powered
blowers that will be released by JMC. The JMC engineering team has
focused on the following design areas:
Parameter optimization of a 97x94x33mm blower
Larger motor, current consumption efficiencies
5200 RPM, 36 CFM
Acoustic improvement
Effective
Thermal Management using Heat Pipe Solutions
Heat pipes have an effective thermal conductivity
many thousands of times as that of copper. With a goal of reaching
a thermal resistance of 0.24°C/Watt, and below 0.20°C/Watt,
JMC's engineering team is designing advanced heat pipe cooling solutions
for future Intel® Pentium® 4 processors running at speeds
above 3.06GHz.
- 110 CFM
- Copper Insert in Base
- Aluminum CFin Design
- Two 6mm Heat Pipes with a Grooved Wick Structure
- 250 Grams
- 3.35"x2.7"x3.45"
- Custom Sizes Available
Engineering
Lab Tools at JMC
Read ahead to learn about a few of the lab tools we utilize that
enable us to provide comprehensive thermal analyses to our customers.
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Computational Fluid Dynamics (CFD) Software:
CFD software gives our engineers the capability to analyze and
optimize blade designs for fans and blowers, perform airflow
and system level analysis, and evaluate heat sink designs to
determine optimum fan and heat sink combinations. Higher-level
analyses can also be performed for future designs involving
two-phase flows and other high-end applications.
- Infrared Camera: The IR camera allows JMC to take real-time,
color thermal images that can be captured to a computer. With
this image captured, JMC can locate critical hot spots that will
require cooling.
Introducing the 60x25mm Panther
Fan - You won't hear it coming!
JMC's new Panther fan is ready to pounce on fan noise - introducing
the 60x25mm Panther fan that is so quiet, you can hardly hear it.
In traditional fans, the most dominant acoustic
noise is due to the fans torque characteristic. The stator
excitation is a square wave that is switched on and off by a specific
degree value before and after the peak torque position. This excitation
causes a small amount of ripple in motor torque, producing an audible
vibration caused by the lower frequency commutation operation. Each
small torque causes a minute flexing of the entire fan structure
and results in an audible ticking noise while the fan is operating.
JMC addresses this issue with the Panther fan technology.
By operating at a much higher frequency level, the 60x25mm Panther
fan produces a soft commutation that results in a quiet operation
that is above the audible range for human hearing. This technology
can also be utilized in other JMC fan sizes.
60x60x25mm
13-36 CFM
3000-7000 RPM
10.0-13.2 Vdc
Built in variable speed with thermistor
Thermal shut down circuit
Tach or locked rotor output signals available
Preprogrammed basic frequency is 25KHz
Heat sink design meets latest IntelŪ XeonTM processor AND
IntelŪ PentiumŪ 4 processor cooling requirements
JMC's Phoenix 70 has passed the most aggressive processor thermal tests to
become an ideal cooling solution for the high performance IntelŪ XeonTM
processor with 512-KB L2 cache for dual processor servers.
The all-Aluminum, lightweight Phoenix 70 is model solution for processor
speeds up to 3.0 GHz and beyond. The thermal resistance with thermal
grease is measured to be 0.290° C per watt. The Phoenix 70 is an active
solution equipped with a 70x25mm high-speed fan running at 5500 RPM, and
is suitable for power reaching 80 watts. Click here to read the full
product release.
Counter rotating fan blade design improves CFM and eliminates downtime
A counter-rotating, dual blade fan has been designed by JMC to help avoid
downtime as a result of the amplified redundancy of the fan. Furthermore,
the outcome is a simple fan design with increased CFM output and improved
efficiency. The new design will be made available in a range of JMC DC
fan sizes.
Custom blower designs greatly enhance cooling process for enclosures
JMC has developed various custom-built, high-performance blower
applications to provide superior heat dissipation while overcoming system
impedance. These custom blowers are especially advantageous in server
applications where multiple processors can be designed in close proximity
of each other in an enclosed system. Our goal is to optimize our blower
design in order to achieve the customer's desired airflow, pressure and
longevity requirements, while simultaneously reducing the unit footprint
and power consumption.
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